VITORIA-GASTEIZ, Spain, Apr 14, 2025 – Lantek, a global leader in software solutions for the sheet metal industry, and ZINSER, a renowned German manufacturer of state-of-the-art sheet metal and pipe cutting systems, have jointly developed an innovative solution that revolutionizes bevel cutting in pre-cut parts. This collaboration allows customers to improve precision without interrupting production, achieving greater efficiency and higher-quality finishes.
Uninterrupted bevel cutting: a new production approach
Traditionally, bevel cutting was performed within the nesting process, often causing issues such as collisions, cutting inaccuracies, or production slowdowns. The industry is now shifting towards a more efficient approach: first, parts are cut on a high-production machine, and then those requiring bevels are transferred to a dedicated bevel-cutting machine.
This approach, increasingly adopted by European machine manufacturers, reduces downtime in the main cutting process while improving control over bevelling operations. At the core of this solution is ZINSER’s sophisticated part recognition system. Their machines use advanced measurement technologies (such as optical cameras, contact sensors, and multi-point detection) to accurately identify each part’s geometry and orientation, enabling precise and reliable bevel cutting.
Advanced software for seamless integration
Lantek’s contribution to this development has been key to enabling seamless integration between software and machine. Through a custom-developed postprocessor for ZINSER machines, Lantek’s software uses sensory data to accurately calculate each part’s position and orientation, automatically adjusting the cutting parameters to ensure precise execution.
“Our development helps customers optimize workflow and reduce material waste without compromising bevel-cutting quality. This technology delivers more precise cuts and improved production times, ensuring smooth integration with the rest of the manufacturing process,” explains Francisco Pérez, OEM Channel Director at Lantek.
Tangible benefits for customers
By integrating Lantek’s software into ZINSER machines, customers can manage bevel cutting more efficiently, particularly for parts with complex geometries. Separating this process from the initial cutting results in a smoother production flow and eliminates unnecessary downtime.
Key benefits of this solution include:
- Higher bevel-cutting precision, thanks to the exact recognition of each part’s position.
- Reduced downtime, as complex operations are handled by a specialized machine without disrupting primary production.
- Optimized workflow, with seamless integration between cutting and beveling.
- Compatibility with various part recognition methods, such as optical and contact sensors, enables greater flexibility in production.
A step towards intelligent automation
This solution has already been successfully implemented in various facilities across Europe, establishing itself as an innovative approach to optimizing bevel cutting in the sheet metal industry. Its design ensures seamless integration with different cutting and automation systems, making it applicable to ZINSER industries such as metal structures, shipbuilding, and heavy machinery manufacturing.
With a focus on precision, efficiency, and reduced downtime, this technology represents a major step toward autonomous manufacturing, where the combination of advanced software and specialized machinery optimizes production without compromising cut quality.
About Lantek
Lantek is a multinational which is leading the digital transformation of companies in the sheet metal and metal industry. With its patented manufacturing intelligence software, it enables factories to be connected, turning them into Smart Factories. It rounds off its range of services with CAD, CAM, MES, and ERP solutions for companies that manufacture metal parts from sheet metal, tubes, and profiles using any cutting technology (laser, plasma, oxycut, waterjet, shearing and punching).
Founded in 1986 in the Basque Country (Spain), one of the main European hubs of machine tool development, Lantek enables the integration of sheet metal and metal processing technologies using the most advanced manufacturing management software. The company is currently the outstanding leader in its sector thanks to its capacity for innovation and commitment to internationalisation. With more than 25,700 clients in over 100 countries and 20 offices in 14 countries, it has an extensive network of distributors with an international presence. In 2020, its international business contributed to 88% of its revenue.
For more information, visit www.lantek.com.
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