HANNOVER, Germany, Apr 1, 2025 – Accelerating the growth, redesign, and construction of factories to boost production, site-efficiency and operational agility, Hexagon’s Manufacturing Intelligence division today announces the global “as-a-service” roll-out of its cutting-edge Digital Factory solution.
Global automotive and aerospace manufacturers are already using Hexagon’s Digital Factory solutions to map and model decades-old brownfield facilities in preparation for increases in production or introduction of new lines in what are increasingly competitive global markets undergoing significant change. From today, this is now offered as a service, providing the manufacturing industry easy access to the information they need to remodel assembly workflows, increase automation, install more advanced equipment, and maintain the agility required to stay ahead of competition.
Accomplishing large-scale 3D scans and surveying thousands of square meters in a matter of hours, Digital Factory-as-a-service deploys a team of Hexagon scanning experts to manufacturers anywhere in the world to capture highly accurate, up-to-date information about their plants and equipment. This process includes identifying needs, defining workflows, collecting data, and delivering BIM models as well as custom services to help leverage and analyze the full potential of the factory data. All data is interoperable and can be used to create immersive 3D models of factories using a wide variety of applications from Hexagon’s solutions and specialist tools from other vendors.
Digital Factory as-a-service is highly scalable, supporting single factories or multiple worldwide facilities. It delivers quick access to precise visualizations for scenario-building when planning new factories, monitoring production progress, or reconfiguring brownfield facilities. This real-time insight helps manufacturers prepare for the implementation of new machinery or significant alteration of processes and workflows, pivots production lines confidently to maximize new opportunities, adapts to new constraints, and introduces new technologies. Manufacturers can, for example, test flexible manufacturing or zero tooling scenarios and explore workflows integrating robots, cobots, and AGVs (autonomous guided vehicles) to de-risk any changes to a plant.
Without requiring expertise in BIM tools or 3D visualization, staff can walk through a digital replica of their space to envision how new production cells or equipment would function. They can identify clearances, ensure equipment fits through access routes, and spot potential problems, preventing disruptions and costly delays. Teams dispersed around the globe can also collaborate remotely, accelerating decision-making while reducing typical travel costs associated with projects by 50% and the need for site visits by up to 70%.
Nicolas Lachaud-Bandres, vice president of Industry Solutions, Hexagon, said: “The launch of Hexagon’s Digital Factory as-a-service is a landmark in manufacturing, enabling businesses anywhere in the world to achieve far greater operational efficiency and agility through fast access to millimetre-accurate, up-to-date 3D simulations of factories, whether long-established or planned.
“Many factories lack accurate plans, having been adapted multiple times, and are now constrained in terms of available space as manufacturers seek to ramp up production. Plans for new facilities must ensure they fully optimize the site but may also need to change quickly in response to shifts in supply and demand or regulation.
“We are overcoming these challenges, providing a replica of the available space that companies can manipulate and remodel without repeated visits. Visualizations make all the information easily understood by everyone involved in projects, including senior staff who can make strategic decisions with greater confidence.”
With access to these services, manufacturers will fulfil their digitalization ambitions even faster, linking assets and data to create complete digital twins of their factories, providing a foundation for the future development of smart factories in the manufacturing sector. The data can be stored in Hexagon’s cloud or on premise by the customer, and its open platforms and interoperable software support utilization by multiple roles within an organization and the software they use.
About Hexagon
Hexagon is the global leader in digital reality solutions, combining sensor, software, and autonomous technologies. We are putting data to work to boost efficiency, productivity, quality, and safety across industrial, manufacturing, infrastructure, public sector, and mobility applications.
Our technologies are shaping production and people related ecosystems to become increasingly connected and autonomous – ensuring a scalable, sustainable future.
Hexagon (Nasdaq Stockholm: HEXA B) has approximately 24,500 employees in 50 countries and net sales of approximately 5.4bn EUR. Learn more at hexagon.com and follow us @HexagonAB.
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